The fully automatic winding machine is a new type of machine that has only been developed in recent years. In order to meet the requirements of high efficiency and high output, the fully automatic machine generally adopts a multi head linkage design. Most domestic consumer manufacturers refer to the design of imported models in Taiwan and other places, using programmable controllers as the control center of the equipment, and cooperating with mechanical arms, pneumatic control components, and execution accessories to complete automatic wire laying, automatic foot winding, and automatic wire cutting This type of machine has functions such as automatic loading and unloading of skeletons, and its consumption efficiency is extremely high, greatly reducing dependence on manual labor. One operator can operate several such devices at the same time, and the consumption quality is relatively stable, making it very suitable for processing places with high production requirements.
In the market, there are fully automatic winding machines, semi-automatic winding machines, circular winding machines, servo precision winding machines, transformer winding machines, inductance coil winding machines, fully automatic ten wire bundling machines, packaging machines, cutting and wrapping packaging ropes, film marking production lines, cable production lines, wire extrusion machines, wire materials, terminal machines, tin dipping machines, computer wire cutting and stripping machines, winding and tying machines, stripping machines, twisting machines, and twisting machines Nylon strapping machines, testers, wire laying machines, pipe cutting machines, as well as related molds, blades, etc., have been developing into today's automatic wire winding and tying machines. Currently, there has been the emergence of an integrated machine for cutting, winding, and tying wires, focusing on the principle of wire winding machines.
Compared to ordinary semi-automatic winding machines, fully automatic winding machines have many advantages, including counting range, counting accuracy, and operational performance. Below, we will briefly describe:
Winding counting range: 11023 turns, 100102300 turns (increasing by 100 turns), winding speed: 1002000 revolutions per minute (continuously adjustable), high counting speed: 60000 times per minute, counting accuracy: error<1 turn, wire spacing: 1-10 millimeters (continuously adjustable), skip spacing: 1.5, 3, 4.5, 6, 7.5 five levels (optional), unequal turn coil number: 5 levels, starting speed: adjustable.
In addition, an "emergency stop" switch is installed on the winding machine panel, which can be stopped immediately in special needs. After restarting, the number of turns can still accumulate. If there are special needs, manual wiring and skipping can also be used.
The CNC automatic winding machine consists of two main parts: counting speed regulation and electromechanical control. The counting speed regulation section mainly consists of a controller, a winding motor, a speed regulation circuit, a dry spring sensor, a counter, a coincidence circuit, and input settings. The electromechanical control part consists of electromechanical control, cable arrangement mechanism, and jump gear mechanism.
The counting speed regulation part mainly uses thyristor speed regulation to control the motor of the winding machine, and then sends the number of turns signal of the winding motor to the binary addition counter through the dry spring sensor. When the number of turns in the counter matches the given number of turns in the input, the matching circuit sends the signal to the controller to control the electromechanical circuit.
The mechanical and electrical control part is controlled by various relays, micro switches, etc. through electrical transmission to control the wire arrangement mechanism and jump gear mechanism, thereby completing automatic wire arrangement and automatic jump gear tasks.
In the configuration components of the fully automatic wire winding machine, the wire passing mechanism is a component that directly contacts enameled wire and other wires. The design and selection of the structure and material of this component will affect the wear and smoothness of the wire and the routing. The material of the wire passing mechanism configured for different wire winding processes is different.
The selection and application of materials for the wire passing mechanism of a fully automatic winding machine are based on different models and winding requirements. The commonly used materials include tungsten steel, ceramics, nylon, and copper, which have significant differences and diverse application areas; Tungsten steel is generally used in wire winding processes where the material is relatively hard and has a relatively small impact on surface wear. Ceramics are a common material in automatic wire winding machines, with a wide range of applications. This type of material is generally used for the wire passing and wire mechanism of common circular wires. Ceramic wire wheels, ceramic eyes, and wire connectors are all made of this type of material. Nylon is a very wear-resistant non-metallic material used in wires The wire passing mechanism can effectively protect the wire from wear and tear.
The selection of materials for the wire passing mechanism of fully automatic winding machines is not fixed, and the introduction of many new materials and processing techniques has made the material selection more diversified.
Fully automatic winding machine
Finally, what we want to talk about is the inspection of vulnerable parts for fully automatic winding machines. Vulnerable parts mainly include brakes, wire wheels, tension friction plates, etc. These components are consumables during the winding machine operation and have a certain service life. When they reach the limit of use, they should be replaced in a timely manner to effectively avoid the occurrence of winding machine failures.